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Design & Development of a Lift Station Control Panel for City

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Design & Development of a Lift Station Control Panel for City
Design & Development of a Lift Station Control Panel for City
Stacon is a team of experienced engineers who work closely with our customers to design and develop the perfect control panel for their individual application. One example of a successful partnership is the recent wastewater motor control panel project for the treatment and distribution industry. This project shows our capabilities in integrating and using devices such as controllers, PLC, HMI, and electronic soft starters.

We designed this unit to measure 60" high x 60" wide x 16" deep, with 480 VAC, 3 PH, and 34 HP pumps. The control panel also included some key features including a duplex main influent lift station using electronic starters to provide soft starting and stopping capabilities. In addition, we incorporated a custom PLC programmed per customer and manufacturer recommendations to provide full station operation and status reporting functions. These functions included 3 modes of alternation (cyclic, manual, and timed), transducer scaling, motor status including data collected from the starter via MODBUS, and alarm logging. We also incorporated various safety features including panel ventilation, an alarm contact signal for notification of failure, automatic restart in the event of a power failure, and a flow meter display/recorder installation on the inner door.

Upon completion of the design and development phases, we assembled the panel and performed voltage and operations inspections, which the unit passed. The customer had a wastewater motor control solution that met their specifications and standards within 8 weeks. The quality and safety components of the unit spoke for themselves.

For a better understanding of exactly what Stacon can do for you, contact us.

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Highlights of this Wastewater Motor Control Panel Project

W&WW Treatment Design and Development Project Main influent lift station control system with custom PLC/HMI controller, electronic starters and flow meter display.
Design & Development Capabilities Applied/Processes Primary:
Design Engineering/Product Development
Assembly
PLC Programming
Start-Up
Overall Part Dimensions Height: 60"
Width: 60"
Depth: 16"
Material Used Steel Powder Coated ANSI Gray
In process testing/inspection performed The panel was tested at site voltage and all field devices and operations were simulated prior to shipment.
Features Voltage: 480 VAC
Phase: 3 PH
Wires: 4 W
Motors

34 HP Pumps
Amperage: 40

A Duplex main influent lift station using electronic starters to provide soft starting and stopping capabilities.

Custom PLC programmed per customer and manufacturer recommendations to provide full station operation and status reporting functions including: 3 modes of alternation (cyclic, manual and timed), transducer scaling, motor status including data collected from the starter via MODBUS, alarm logging.

Panel heater and ventilation

Alarm contact signal for notification of failure

Automatic restart in the event of a power failure

Flow meter display/recorder installed on inner door
Industry for Use W&WW Pump and Motor Solutions - Treatment and Distribution Industry
Delivery/Turnaround Time 8 weeks
Delivery Location Texas
Standards Met Customer Specifications
UL508A
UL698A

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